The system consists of a model 60/80S shredding unit in line with a GR500 granulator.

Characteristics of the shredder:

  • Support made of thick electro-welded sheet steel;
  • Barrel roller bearing supports with sealing system against dust and liquids;
  • Interchangeable wear-resistant side plates with interspace separating the cutting chamber from the bearing flanges;
  • Extra-thick shafts with no. 42 special anti-wear steel cutters and no. 42 conveyor disks to facilitate gripping of bulky objects;
  • Scaled arrangement of cutter teeth for better gripping and cutting progression;
  • 2 epicyclic gearboxes with rotation axes parallel to the cutter axis;
  • 2 multi-voltage, multi-frequency 11 KW 6-poles motors with PREMIUM efficiency class (IE3);
  • Oil-bath transmission system with steel gears and pinions;
  • 600 X 800 mm cutting chamber;
  • Electrowelded sheet metal hopper for front or top loading equipped with sliding cover and anti-fly-back rubber strips.

Characteristics of the granulator:

  • Strong support structure made of electro-welded tubular steel for housing the GR500 granulator;
  • Soundproofed sheet metal panelling;
  • Double closing door with electric lock and safety micro for extracting the refiner unit;
  • Internal guides to facilitate centring of the GR500 granulator;
  • Steel rotor-holder case in extra-thick electro-welded carpentry, equipped with an open central rotor with a diameter of Ø260 mm with interchangeable and sharpenable high-alloy steel blades;
  • 300 X 500 mm loading hopper;
  • Soundproofed housing chamber, equipped with door with safety for extracting the granulator group to facilitate the regular maintenance operations;
  • Set of axially adjustable fixed blades;
  • Interchangeable screen for sizes up to 4 mm;
  • Drive by means of high-strength V-belts on the flywheel;
  • 11 kW motor positioned on slides for optimal belt tension adjustment.

Characteristics of the control system:

  • Electric switchboard in compliance with CEE standards equipped with a torque limiter that reverses the rotor motion if the machine’s working load exceeds the set value;
  • SIEMENS S7-1200 PLC to control all the plant peripherals;
  • 6” coloured touch screen display to adjust all machine parameters;
  • New “AUTO TUNING ISVE” self-adjustment programme;
  • Software designed to control the loading systems, refiner mill and/or vacuum system;
  • Emergency control functions for stopping the system;
  • ISVE MAINTENACE PROGRAM: it signals the ordinary maintenance interventions at their expiry date;
  • PREDISPOSITION FOR REMOTE-ASSISTANCE AND “SAFETY SERVER CONNECTION ISVE” (real-time supervision of the parameters from server ISVE);
  • Execution according to CE standards.

Your needs are our challenge

I.S.V.E. designs and manufactures shredding equipments such as single-shaft shredders, double-shaft shredders, four-shaft shredders, combined systems and granulators customised to meet customer requirements.

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